Parameter Analysis of Gear Shaper

Writer： admin Time：2024-03-27 13:54:50 Browse：28℃

1、 Working principle of gear shaping machine

Gear slotting machine is a metal processing equipment mainly used for machining gear teeth of various shaft parts. It cuts the shape of the gear teeth through the cutting effect of the cutting tool, thereby meeting the requirements of gear meshing and motion.

2、 Parameter Analysis of Gear Shaper

1. Cutting speed

The cutting speed of the gear shaping machine tool refers to the linear speed at which the tool moves during cutting. It is directly related to the machining accuracy and efficiency of the gear shaping machine. Excessive cutting speed can lead to an increase in surface roughness of the workpiece, while excessively low cutting speed can increase processing time and cost.

2. Feed rate

The feed rate of a gear shaping machine refers to the cutting depth per minute of feed. Feed rate and cutting speed are two key parameters for the machining efficiency of gear shaping machines. Excessive feed rate can lead to accelerated tool wear, while too low feed rate can result in prolonged processing time.

3. Spindle speed

The spindle speed of the gear shaping machine refers to the speed at which the tool rotates. It is directly related to the machining quality and efficiency of the gear shaping machine. A low spindle speed can lead to poor cutting efficiency, while a high spindle speed can accelerate tool wear.

4. Tool diameter

The diameter of the gear shaping machine tool refers to the maximum diameter of the tool. It is directly related to the machining accuracy and efficiency of the gear shaping machine. The larger the diameter of the tool, the deeper the tooth insertion depth, but the faster the tool wear.

5. Number of tool heads

The number of cutting tools used in the gear hobbing machine determines its machining ability and efficiency. The more tool heads there are, the stronger the machining ability of the gear shaping machine, but the machining efficiency will also decrease.

3、 Summary

Gear shaping machine is a precision metal processing equipment, and its performance parameters are closely related to processing efficiency. Cutting speed, feed rate, spindle speed, tool diameter, and number of tool heads are key parameters that affect the performance of gear shaping machines. Understanding these parameters can help us better select and use gear hobbing machines.