The causes and solutions of disordered teeth in gear shaping machines

Writer： admin Time：2024-04-30 14:33:11 Browse：70℃

1. Cutting tool wear

During the use of the cutting tool of the gear shaping machine, due to long-term wear, the angle of the cutting edge will change, leading to the phenomenon of disordered teeth.

2. The workbench is damaged

The worktable of the gear shaping machine carries the weight of the cutting tool and the workpiece, so its service life is generally longer than that of the cutting tool. However, when the surface of the workbench is worn or deformed, it can also directly affect the machining quality of the gears.

3. Knife notches and deformations

Once the cutting tool of the gear shaping machine is affected by adverse factors such as collision, distortion, etc. during the machining process, it is easy to have tool notches and deformations, resulting in the phenomenon of disordered teeth.

2、 The solution to the disordered teeth of the gear shaping machine

There are several solutions to the problem of disordered teeth in the gear shaping machine:

1. Replace worn parts

When the worktable, cutting tools, and other components of the gear shaping machine are worn, they need to be replaced in a timely manner to avoid machining quality problems caused by component problems.

2. Repair the tool

When there is a gap or deformation in the cutting tool of the gear shaping machine, repair methods can be taken to restore the cutting tool to normal.

3. Adjust the tool angle

When the tool angle of the gear shaping machine changes, it is necessary to adjust it in a timely manner to ensure that the tool is at the correct angle.

4. Check the machining process

During the machining process of the gear shaping machine, it is necessary to strictly control the machining parameters to avoid the phenomenon of disordered teeth caused by unreasonable machining parameters.

In short, the occurrence of tooth misalignment in gear hobbing machines is caused by multiple reasons. Only by identifying the root cause of the problem and taking corresponding measures to solve it in a timely manner can the occurrence of tooth misalignment be effectively avoided and the machining quality of gear hobbing machines be improved.