Writer: admin Time:2024-05-28 14:30:05 Browse:52℃
the calculation of machining time for gear hobbing machine involves the calculation of maneuvering time and auxiliary time, and then the calculation is based on the batch coefficient
The calculation of machining time for gear shaping machines is mainly divided into two parts:
Mobile time: This refers to the time required for a gear hobbing machine to complete a gear hobbing process. The calculation formula is:
When performing gear shifting, it is equal to (number of teeth x module x number of cutters)/(number of strokes x feed rate per stroke).
Stroke count=(1000 x linear speed)/(effective length+50) x 2).
Different gear shaping machine models (such as Y5150 and Y5180) have different linear speed options, for example, Y5150 has a linear speed of 17 meters, while Y5180 has a linear speed of 20 meters.
Auxiliary time: This includes time for handling workpieces, clamping workpieces, equipment operation, gear shaping, exit, measurement, unloading workpieces, and tool changing. The auxiliary time is usually determined based on the specific process and operational complexity,
But it can also be estimated based on experience or standard schedules
Batch coefficient: Considering the batch size of processing, batch coefficient is used to adjust working hours to meet different production needs.
In summary, the calculation of machining time for gear hobbing machines requires a comprehensive consideration of maneuvering time, auxiliary time, and batch coefficient, and the final machining time can be obtained by multiplying these parameters.
This method considers various factors during the machining process, including physical parameters of the machine tool, machining efficiency, and production batch size, to ensure that
The accuracy and rationality of processing time.
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