There are several uneven teeth inserted by the gear shaping machine, including the following

Writer： admin Time：2024-06-02 16:12:59 Browse：44℃

The reasons for uneven teeth inserted by the gear shaping machine may include factors such as the machine itself, tool wear, unreasonable cutting parameters, uneven workpiece material, and improper operation.

The inherent factors of the gear shaping machine: The accuracy and rigidity of the gear shaping machine have a direct impact on the phenomenon of disordered teeth. The decrease in accuracy of the gear shaping machine will lead to a decrease in the size and shape accuracy of the workpiece,

This can cause tooth disorder. In addition, the insufficient rigidity of the gear shaping machine can also cause vibration and deformation during the machining process, leading to the appearance of disordered teeth.

Tool wear: The tools used in the gear shaping machine are severely worn, which can lead to an increase in cutting force, unstable cutting process, and the generation of disordered teeth.

Unreasonable cutting parameters: The setting of cutting parameters such as cutting speed, cutting depth, and feed rate directly affects the cutting of the gear shaping machine

Cutting effect. If the cutting parameters are not set properly, it may lead to tooth misalignment.

Uneven workpiece material: Uneven physical properties such as hardness and strength of the workpiece material can lead to unstable cutting force, which in turn can cause tooth misalignment.

Improper operation: The technical level and operational experience of the operators have a direct impact on the machining quality of the gear hobbing machine. If the operation is not done properly, it may lead to tooth misalignment.

The methods to solve the unevenness of the teeth inserted by the gear shaping machine include:

1. Maintenance and upkeep of the gear hobbing machine to ensure its accuracy and rigidity meet processing requirements, which can effectively prevent gear misalignment.

2. Replace the cutting tools in a timely manner. When the cutting tools are severely worn, it is necessary to replace them with new tools in a timely manner to ensure stable cutting effects.

3. Reasonably setting cutting parameters, based on machining requirements and tool characteristics, can effectively reduce the phenomenon of tooth misalignment.

4. Strengthen the quality control of the workpiece material, ensure that the physical properties of the workpiece material are uniform, and effectively reduce the phenomenon of disordered teeth.

5. Improving the skill level of operators and providing regular training to enhance their skills and operational experience can effectively reduce the phenomenon of disordered teeth caused by improper operation.