Three guarantees and precautions for gear hobbing machine

Writer： admin Time：2024-10-19 13:35:05 Browse：36℃

The three maintenance contents of the gear hobbing machine include daily maintenance, first level maintenance, and second level maintenance, each of which has its specific content and requirements

The main contents of daily maintenance and upkeep include:

Cleaning: The equipment should be clean inside and outside, with no oil stains on the sliding surfaces, screws, racks, gearboxes, oil holes, etc. 

There should be no oil or gas leakage in any part. The chips, debris, and dirt around the equipment should be cleaned up.

Neat: Tools, accessories, and workpieces are placed neatly, and pipelines and lines are organized.

Good lubrication: refuel or change oil on time, keep oiling, no dry friction, normal oil pressure, bright oil gauge, smooth oil circuit

Safety: Adhere to safety operating procedures, do not overload the equipment, and ensure that the safety protection devices of the equipment are complete and reliable.

The main contents of first level maintenance include

Inspection and adjustment: Conduct a comprehensive inspection and adjustment of the equipment, including the transmission system, electrical system, etc.

Replace worn parts: Replace worn parts or adjust machine parameters and settings according to usage to ensure optimal performance and accuracy of the equipment

The main contents of secondary maintenance include

Disassembly and cleaning of some parts: Based on the usage of the equipment, disassemble, clean, and adjust some parts, and replace some vulnerable parts

Thoroughly clean the inside and outside of the equipment: thoroughly clean the inside and outside of the equipment, remove dirt and yellow robes

When performing maintenance on the gear hobbing machine, the following precautions should also be taken:

Regular cleaning: After daily use, the surface and interior of the machine should be cleaned with a cleaning cloth or air pressure gun to ensure that the machine is in a clean working environment

Lubrication maintenance: Regularly check the condition of lubricating oil, add or replace lubricating oil in a timely manner, and ensure that the type and usage of lubricating oil meet the requirements of the machine

Regular inspection and adjustment of various components, including transmission system, electrical system, control system, etc. Regular inspection can identify potential problems and repair them in a timely manner

Regular calibration and maintenance: As a precision equipment, regular calibration is required to ensure machining accuracy, and regular maintenance can promptly detect and solve problems

Training operators: Regular training can help operators understand usage methods, maintenance points, and troubleshooting methods, and improve their skill level and maintenance awareness