How to adjust the gear hobbing machine with large variable momentum

Writer： admin Time：2024-04-09 13:46:03 Browse：46℃

When the variable momentum of the gear shaping machine is large, adjustments can be made through the following methods:

Adjust the clearance between the cutting wheels. The excessive gap between the cutting wheel and the module gear may lead to an increase in torque and affect the machining quality. The tension screw on the cutter wheel can be adjusted to reduce the gap between the cutter wheel and the module gear, and then the cutter wheel adjustment screw can be fixed.

Replace the appropriate module. If the quality of the module is poor or severely worn, it can also lead to an increase in momentum. Replace with a new and suitable module, adjust the position and pressure of the new module, and then restart processing.

Adjust the pressure. The pressure of the gear shaping machine directly affects the quality of the processed workpiece. Adjust the pressure adjustment screw appropriately to achieve the appropriate pressure.

Use a dynamic balancer for adjustment. Although this method requires professional skills and equipment, it can accurately adjust the imbalance of the turntable.

Use installation screws or weighting blocks for adjustment. These two methods are relatively simple and suitable for adjusting the imbalance of the turntable, but the adjustment effect is relatively less accurate than that of a dynamic balance instrument.

Adjust the direction and angle of the turntable. Adjust the direction and angle of the turntable according to actual needs to optimize the depth of tooth insertion and machine efficiency.

Adjust spacing. Ensure that the distance between adjacent teeth on the turntable is appropriate to affect cutting quality and machine efficiency.

Replace the cutting tools. If the tool is excessively worn, replacing it with a new tool can solve the problem of unstable dimensions.

Control processing temperature and pressure. Avoid material deformation and ensure that the temperature and pressure during the processing are within a controllable range.

Timely maintenance of equipment. Thoroughly clean and inspect mechanical equipment, and replace aging components in a timely manner.

Use automation control technology. For machining tasks with high precision requirements, using a CNC system can improve dimensional accuracy and stability.

When making any adjustments, be sure to follow safety guidelines and ensure that the device is turned off and disconnected from power. If unsure how to make certain adjustments, it is recommended to consult a professional or refer to the device's user manual.