To use a CNC high-speed gear hobbing machine, it is necessary to master these skills

Writer： admin Time：2024-10-27 10:47:41 Browse：25℃

CNC high-speed gear hobbing machine, as an efficient and high-precision mechanical processing equipment, is widely used in various mechanical manufacturing industries.

 When manufacturing mechanical parts, it is necessary to master some application skills to ensure processing efficiency and accuracy.

1、 Selection of Cutting Tools

The cutting force of a gear hobbing machine is high, so the selected cutting tools must have sufficient hardness, strength, and wear resistance.

 Common ones include hard alloy cutting tools, high-speed steel cutting tools, etc. At the same time, it is necessary to ensure sufficient lubrication of the cutting tools during use to reduce tool wear and extend their service life.

2、 Setting of processing parameters

When using a CNC high-speed gear hobbing machine for machining, the machining parameters should be set reasonably according to the different characteristics and machining requirements of the material being machined.

 Mainly including feed rate, spindle speed, feed depth, cutting depth and other parameters. Improper parameter settings can easily lead to low machining accuracy or damage to the machine tool.

3、 Design and adjustment of fixtures

Fixture design and adjustment are crucial for ensuring machining accuracy and safety. When designing fixtures, factors such as the shape, size,

 and weight of the workpiece should be fully considered to ensure that the fixture can firmly clamp the workpiece and can be positioned and switched.

When adjusting the position of the fixture, carefully check whether the fixture is firm, flat, and whether the clamping force is appropriate.

4、 Processing skills

In the actual machining process, appropriate cutting methods and cutting depths should be selected according to the different properties of the processed material to ensure machining accuracy and surface quality. 

At the same time, it is necessary to master the coordinated relationship between feed and spindle speed to avoid situations such as cutting too deep, too fast, or too slow.

5、 Maintenance and upkeep

Gear hobbing machine is a relatively complex mechanical equipment that requires regular maintenance to ensure the stability and service life of the machine tool.

 Common maintenance methods include cleaning, lubrication, fastening, etc. At the same time, 

it is necessary to regularly inspect the wear and failure of various components of the machine tool and handle them in a timely manner.

In summary, as an efficient and high-precision machining equipment, CNC high-speed gear hobbing machines require attention to various skills and details during use to ensure machining quality and safety. 

In practical applications, it is necessary to continuously explore and summarize experience, further improve processing efficiency and accuracy, and promote the development of the mechanical manufacturing industry.