The reason for large burrs in gear shaping machine machining

Writer： admin Time：2024-03-17 11:14:10 Browse：80℃

1、 The reason for large burrs in gear shaping machine machining

During the machining process of the gear hobbing machine, excessive burrs can seriously affect the machining quality, which is the cause of this problem:

1. Low processing quality

When machining with a gear shaping machine, if the machining accuracy is not high, the burrs left during machining will be more severe. For example, unstable position of the cutting tool and workpiece during machining, low or high cutting speed, can lead to excessive burrs during machining.

2. Improper processing technology

Improper machining process of gear shaping machine is also one of the reasons for excessive burrs. For example, improper selection of cutting fluid or improper direction and speed during machining may affect the quality of gear shaping machine machining and produce burrs.

3. Improper selection of tool materials

The material of the cutting tool directly affects the cutting effect, and improper selection can also lead to excessive burrs. When selecting cutting tools, it is necessary to choose appropriate tools based on factors such as the hardness, size, and shape of the processed material, in order to achieve the best cutting effect.

2、 A method to solve the problem of large burrs in gear shaping machine machining

To solve the problem of excessive burrs in gear shaping machine machining, it is necessary to start from the following aspects:

1. Improve machining accuracy

Improving accuracy can avoid the problem of excessive burrs generated during the machining process. It can be achieved by adjusting processing parameters, upgrading equipment, and other methods.

2. Improve processing technology

Improving the processing technology can also solve the problem of excessive burrs. For example, adjusting the selection of cutting fluid, changing the machining direction and speed, adopting new machining processes, etc.

3. Choose appropriate tool materials

Suitable tool materials can reduce burrs. When selecting cutting materials, it is necessary to choose the appropriate tool material based on factors such as the hardness, size, and shape of the processed material.

In summary, the reason for the large burrs in gear shaping machine machining may be related to factors such as machining accuracy, machining technology, and tool materials. The solution is to improve machining accuracy and process, and to choose appropriate tool materials.