What is the reason for uneven tooth insertion in gear shaping machines

Writer： admin Time：2024-04-06 13:40:46 Browse：51℃

 The unevenness of the teeth inserted by the gear shaping machine may be caused by various reasons. Mainly including:

 Body and fixture issues. If the body of the gear slotting machine is loose, deformed, or the fixture is unstable or misaligned, it will cause unstable gear slotting, resulting in inconsistent tooth thickness.

  Tool issues. If the gear shaping tool used is not clean and sharp enough, or if the size is incorrect, it will affect the consistency of tooth thickness.

 Material and processing issues. Insufficient hardness, toughness, and strength of raw materials, as well as cutting speeds that are too fast or too slow, uneven feed rates, and tool wear, can all lead to irregular tooth shapes produced during machining.

Process issues. Failure to use appropriate coolant, improper gear insertion times, and speed settings can all affect the consistency of tooth thickness.

Operator issues. Improper operation or lack of experience can also affect the consistency of the accumulated amount on both sides of the gear.

The solutions include inspecting the body and fixtures, replacing or adjusting cutting tools, optimizing materials and usage, improving process flow, and strengthening operator training